Redefining e-Mobility Manufacturing: Continuous Flow Winding (CFW) as a New Paradigm in Stator Production
IMA EV-TECH, the business unit of IMA AUTOMATION entirely committed to electric vehicle (EV) assembly technologies, introduces Continuous Flow Winding (CFW), a breakthrough in electric motor manufacturing for e-mobility. By merging the precision of hairpin technology with the simplicity of inserted winding, CFW offers enhanced performance, reduced rotor losses, and superior thermal management. The result is a compact, cost-effective, and scalable solution for next-generation EV motors.
- High Current Density: Achieves peak current density of 65 A/mm² and continuous density of 40 A/mm², optimizing power output.
- Advanced Thermal Management: Direct oil cooling within the stator slot removes heat at the source, boosting efficiency and reliability.
- Optimised Manufacturing Efficiency: Combines controlled crown dimensions with minimal welding, streamlining production.
- Cost and Space Savings: Reduces CAPEX by 10% and OPEX by 10% through lower equipment costs and minimized floor space needs
Tuesday 03 June 12:50 - 13:20 E-Mobility Stage
Advancements in Electrical & Mechanical Engineering and Automation
IMA EV-TECH, the business unit of IMA AUTOMATION entirely committed to electric vehicle (EV) assembly technologies, introduces Continuous Flow Winding (CFW), a breakthrough in electric motor manufacturing for e-mobility. By merging the precision of hairpin technology with the simplicity of inserted winding, CFW offers enhanced performance, reduced rotor losses, and superior thermal management. The result is a compact, cost-effective, and scalable solution for next-generation EV motors.
- High Current Density: Achieves peak current density of 65 A/mm² wiand continuous density of 40 A/mm², optimizing power output.
- Advanced Thermal Management: Direct oil cooling within the stator slot removes heat at the source, boosting efficiency and reliability.
- Optimised Manufacturing Efficiency: Combines controlled crown dimensions with minimal welding, streamlining production.
- Cost and Space Savings: Reduces CAPEX by 10% and OPEX by 10% through lower equipment costs and minimized floor space needs
E-Mobility Stage Europe/London
Speakers
R&D Project Coordinator, IMA Automation
Chief Executive Officer (CEO), MAVEL
