Klaus Meywirth
Area Sales Manager Marsilli Deutschland GmbH
With over 29 years of industry experience, Klaus Meywirth brings deep expertise in both electronic manufacturing services (EMS) and winding automation technology. He spent 18 years in the EMS sector, holding various leadership positions in test engineering, global program management, and senior project management, serving international customers across a range of industries – with a strong focus on automotive.
For the past 11 years, he has been part of Marsilli, a global leader in coil and motor winding automation, where he serves as Area Sales Manager for Germany. In this role, he combines technical sales leadership with process consulting and product co-engineering.
2025 Agenda Sessions
Game‑Changing High‑Speed Needle Winder: Transforming Thin‑Wire Motor Production
This presentation introduces an innovative direct-drive needle winding system characterized by a fully motorized drive and advanced carbon-fiber frame. Designed specifically for thin wires (0.2–1.0 mm), it achieves unprecedented speeds up to 2,000 rpm. The machine’s software-driven flexibility allows rapid adjustments between various stator geometries—including inner/outer slot arrangements, straight or skewed windings, and terminal routing—without mechanical cam or tool changes, resulting in high-quality, consistent winding outcomes with superior filling factors. This system has been specifically designed to replace and exceed the performance of traditional rigid three-needle cam-driven winding machines.
- Direct-Drive Technology: Fully motorized system with rigid carbon‑fiber structure, eliminating cams and belts for reduced complexity and maintenance.
- Enhanced Structural Dynamics: Composite carbon‑fiber design balances lightweight build with robustness, offering low inertia for precise, high‑speed movements.
- Ultra High‑Speed, Fine‑Wire Capability: Handles 0.2–1.0 mm wires at up to 2,000 rpm, boosting productivity while maintaining exceptional accuracy.
- Software‑Driven Versatility: Software-configurable routines enable rapid reconfiguration for different stator types and winding patterns—no mechanical changes needed.
Wednesday 04 June 11:40 - 12:10 E-Mobility Stage
Manufacturing Technologies and Innovations
This presentation introduces an innovative direct-drive needle winding system characterized by a fully motorized drive and advanced carbon-fiber frame. Designed specifically for thin wires (0.2–1.0 mm), it achieves unprecedented speeds up to 2,000 rpm. The machine’s software-driven flexibility allows rapid adjustments between various stator geometries—including inner/outer slot arrangements, straight or skewed windings, and terminal routing—without mechanical cam or tool changes, resulting in high-quality, consistent winding outcomes with superior filling factors. This system has been specifically designed to replace and exceed the performance of traditional rigid three-needle cam-driven winding machines.
- Direct-Drive Technology: Fully motorized system with rigid carbon‑fiber structure, eliminating cams and belts for reduced complexity and maintenance.
- Enhanced Structural Dynamics: Composite carbon‑fiber design balances lightweight build with robustness, offering low inertia for precise, high‑speed movements.
- Ultra High‑Speed, Fine‑Wire Capability: Handles 0.2–1.0 mm wires at up to 2,000 rpm, boosting productivity while maintaining exceptional accuracy.
- Software‑Driven Versatility: Software-configurable routines enable rapid reconfiguration for different stator types and winding patterns—no mechanical changes needed.
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